WEBVTT

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[Music]

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hey guys welcome back to the shop wanted

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to give you an update on where our Ford

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Transit van build is uh getting excited

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we're one week out from Adventure van

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Expo Chattanooga Tennessee this van is

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going there and so uh it's not complete

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yet but we're very very close so we're

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going to start at the top and we're

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going to go to the bottom show you

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everything I've been working on just

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give you a little bit of update from the

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shop so uh follow

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me so I'm going have you guys go up the

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[Music]

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ladder so update on the roof the reason

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that the roof is doing well is because

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one the dedic RTX 2000 is fully

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installed and two we're able to actually

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lay everything out because we have our

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solar panels in uh I've already mocked

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everything up so everything has been

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installed and it has been taken back out

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uh to have all the brackets uh tightened

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up and all that stuff so what we're

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going to have up front is we're going to

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have two 100 W Renegy panels up

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front and one thing that I did was I

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created this

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modification uh so ignored the zip the

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the tie right here that's just to hold

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it while everything dries but if you

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look this is the 4 in antenna it's

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relocated so that is above the solar

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panel so the signal is really nice uh

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and what I did is actually Co the whole

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entire W wire and the gland right there

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with Flex

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Seal and it's all one nice gasket so

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nice and

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watertight so our two 100 wat panels

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will be set up with one DC todc Renegy

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mppt combo charger it's a 50 amp charger

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so those are on that one and a second

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second I'm going to show you the 220 W

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new power system uh or panel what's

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really nice about the new power is

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uh the width and the length of it is

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perfect it took me a long time to find a

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panel that would fit this space because

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because of

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the 100 W panels and the RTX there

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really wasn't anywhere to

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move so we have this panel that's going

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in today so this whole roof system will

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have 420 WS of solar charging the

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van and that is the roof got our Max fan

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here got to clean up some plastic on it

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but it's a 7500k deluxe version with a

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remote

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control so let's hop on

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down we'll talk a little bit about the

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outside of the

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van get on the inside so we have our crl

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windows are both of our vent

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windows installed a furion 30 amp uh 125

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volt Shore

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power and before we walk in follow me

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back here so this is our 220 W panel and

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if any of you guys had the flatl vanco

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roof rack you'll know it's uh maybe an

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inch uh shorter than most uh some are 60

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in flat vanco is like 58 and A4 so

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finding a panel like this is pretty

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tough so this is 220 wat it's 30 in

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wide and the key for this panel the

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reason it's so important uh is it's 56

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and 3/4 in wide so our long however you

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want to we'll put it you're doing this

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orientation so 30

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by 56 and 3

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3/4 you have a Ford Transit with a flatl

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vanco roof rack you might want to look

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into this panel

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because it fits

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perfect uh we have our Flatline

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vanco and again this is not sponsored I

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just like using these products these are

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upper cabinets you'll see this update in

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later video but I modified them right

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here this hole so simple

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modification so that it will uh line up

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perpendicular to the

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roof so if you put these in for Transit

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they'll be angled so what I did is I

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modified it so it'll be a nice right

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angle again you'll see that later but I

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just want to show you this little detail

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because I may not show it in the future

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video um while we're over here we've got

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two of our gray water heating pads so

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these two pads are going to go under our

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20 gallon gray water tank that's under

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the

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van uh keep it nice and toasty so it

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doesn't freeze on

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this is our other

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one we got a spare tire that's going to

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go in the back this is the flat vanco

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spare tire rack that's going to be

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unboxed pretty

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soon our 20-gallon under mount greay

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water tank is right under

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there we'll move inside the

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van uh I've been talking to you guys

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about the power

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system we have 600 amp hours of lithium

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iron F F at in there uh we got the

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ventron vron links distributor taking

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care of all of our power the front is

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going to supply our sub panel to the

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kitchen Galley where all the electrical

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for the rest of the van will be

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controlled we've got our DC todc

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Chargers inputs here we've got our

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Renegy Rigo so that's the Bluetooth

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version 3,000 watt pure sign wave

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inverter charger this is what runs the

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shore power also inverts us for the

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110 last but not least we have our dedic

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RTX

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2000 air conditioner unit very happy how

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I fit the adventure wagon panel around

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it uh that's the look I wanted to

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achieve like nice and low profile and um

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it's

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perfect so I'm going to show you this

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pullout tray here in just a

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second so this is uh from flatlight

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vanco it is on 500 lb drawer

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slides so one thing I like to show off

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is this is bolted to the chassis of the

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van so you don't have to

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worry about this messing up anything in

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the floor um it's three bolted with six

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grade8 bolts I see some people bolted

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into the floor of the van you're not

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going to be able to do this you'll it'll

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be a bad day so if you put grade eight

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bolts through the chassis of the van

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this thing is going to allow you to have

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fun easily put all your gear in the

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van um and I think it's built really

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well

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too we'll talk about this later but this

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is our Webasto uh air toop 40 uh

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gasoline fired heater so it's connected

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Direct IR ly to the auxiliary port on

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the Ford fuel tank so you don't have to

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have an exterior tank or anything like

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that and this vent is actually going to

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come out right here it'll be just like

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that and we've got plenty of clearance

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between here and underneath the

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batteries we got about 2 in on the top

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and then we got plenty of room on the

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sides um we actually did an additional

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RTV ceant around the gaskets from masto

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just to make sure just that extra step

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to seal it from the outside so we're

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going to swing around but before we do

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this is our uh 40G Northwest conversions

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water

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tank and uh it's the over the wheel

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version but it's 40 gallons most FS are

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going to have 20 gallon tanks so you can

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take your showers wash your dogs off

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your bikes and still have tons of water

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to uh use for

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cooking um also you may see that we have

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the uh coin floor from lawn

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seal so this is the uh Marine vinyl

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flooring uh very popular in the van life

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world

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uh completely

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waterproof as it is it's used in the

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Marine industry uh the best part about

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it is the expanding and Contracting

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you're not going to have to worry about

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it buckling or anything like that where

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if you had a floating floor system you

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may have to worry about the humidity and

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stuff like that this is uh it can can

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breathe so um the van you know may get

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up to 150 plus degrees inside all the

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way down to below freezing so you need

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some type of resilient floor that's able

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to expand and contract and the laale

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Marine vinyl does just

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that uh back here in the back before we

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go look at the electrical in the front

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we have our 220 wat breaker and we we

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have our 200 W breaker these are dual

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pole Breakers specifically for uh wiring

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solar so it's important that you use

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dual pole so that you not only shut off

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the positive but the negative as well

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this is good for maintenance we have our

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main battery power switch and here we

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have our uh this is just temporary but

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this is going to be uh the exhaust fans

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and these fans are going to be connected

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to

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a

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CC board right here we

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go might have to show another video I

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think I moved it anyway we have a uh

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thermostat uh thermostatically

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controlled circuit board you can dial in

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what temperature you want the fans to

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come on so we're going to have a

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temperature probe underneath the exhaust

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fan of the inverter so if it gets above

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you know 80° in that chamber those fans

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will kick on and I've already tested it

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it'll lower the temperature of that

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cabinet about 20 to 25 degrees which is

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excellent all right guys we have the van

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right here where we entrance to the

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inside uh right here to my left is going

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to be this kitchen Galley so this is

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from Flatline vanco we're going to have

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a rot sink inside we're going to have

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tons of storage in here we're going to

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have our uh interi your gray water tank

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for the inside of the van the 20-gallon

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gray tank under the van is for the

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shower this is our we're calling it like

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our Flex space you can use it for a

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microwave you can use it for putting a

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porta potty in it's just a space that

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you can customize to put whatever you

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want we're going to have two drawers

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right here so got a silver drawer a

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drawer to keep all your you know your

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induction stove stuff like

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that still got to wire up all the main

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electrical so all the main electrical

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comes to this one Port underneath the

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sink and that way it's easy to maintain

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check fuses stuff like

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that uh as we walk in we got a handle

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here we will have a a lagoon table Mount

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here and here so if you are in then

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you'll be able to get on a table here um

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we are using a scopa swivel seats so we

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did that for the driver's seat as well

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as the passenger seat and uh I'm I'm

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pretty impressed rest I they went

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together really well they're nice and

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smooth they don't make it a lot of

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sound uh we added rooftop shelf uh our

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front headliner

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shelf we have the uh fredman seating

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flip and fold

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seat so you guys can hang out we've got

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seat belts for four people so you can

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bring four people have them seated uh

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but one thing I like about the Freeman

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flip and fold is most additional seing

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van you can't move it's stationary this

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is a flipping fold as it says it's

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really simple you just flip this down

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this is actually a Stow andgo table so

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this table will come out and I will tell

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you how it's we're set it up right now

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but this

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table so this is spring

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assisted it has a locking mechanism so

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that it doesn't rattle when you drive

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you me go around and show the the other

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side what it looks like up um no we can

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just keep going we keep going uh so this

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is up out of your way so when you walk

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in the van it's it's nice it's very nice

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and spacious you get a kitchen Galley

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and you have you have all this this room

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where this would be in the way now the

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table flips and actually locks in right

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here

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uh let's see

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here

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I'll show you how easy it is it's it's

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crazy easy I mean I I can do this with

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one

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hand so this

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table that you have additional table so

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imagine you're in your van The Kitchen

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Gallery is going to come about right

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here so you could be you can be cooking

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here doing dishes you know charging your

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phone and devices there's a outlet

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that's going to be over here here but I

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mean you got a ton of space I mean this

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is almost like a standing desk I didn't

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even don't even think about that but

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this is a really cool

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setup uh with the Freeman system I'm

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just going to pop this down here so we

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can keep the

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tour 11 fold seat again locks into place

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I think that's one of the best

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features uh I'm doing an aluminum trim

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on the bottom so I got to set that up

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here in just a

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minute this is where the isotherm Cruise

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130 fridge is going to go it's also in a

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flatline vanc

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Galley this is going to be hidden with

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lawn seal but this is our hidden shower

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so kitchen Galley is here refrigerator

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is

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here as soon as you come into this

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you'll be able to just lift this up now

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you can put this wherever you want you

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can probably just put it in the back

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while you're taking a

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shower but you have an INF floor shower

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that drains to a 20 gallon gray water

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tank and mentioned how tall you are yeah

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so I'm 6 feet I'm 6 feet tall

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and we've got I don't know what what'

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you say six Ines almost a foot maybe

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almost a

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foot this let's see so I'm 6 ft tall was

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that 9 10 8 in 8 in pretty good guys 8

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in to the fan because this floor does

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drop an

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inch um and this is not in place so

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let's just show you behind the scenes

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real

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quick so this pan is right here got the

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hole drilled out this is going to

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connect to our

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plumbing and this is a Tetra van shower

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pan now it's steel it's not aluminum the

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reason it's steel is because you're

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going to have a

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shower curtain and the shower curtain I

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designed it to clip into the L TR so use

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one two 3

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4 got your shower here and the steel pan

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has magnets so it holds the uh shower

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curtain

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down um come on up come on

16:19.839 --> 16:21.880
up and you just kind of hang on that

16:21.880 --> 16:23.680
seat

16:23.680 --> 16:26.639
probably so the interior van this is our

16:26.639 --> 16:27.519
control

16:27.519 --> 16:32.360
panel uh I wanted it to be very simple

16:32.360 --> 16:33.240
very

16:33.240 --> 16:35.199
clean

16:35.199 --> 16:37.360
um uh it was very exciting making

16:37.360 --> 16:40.800
Thomas's van everything Wireless all uh

16:40.800 --> 16:45.040
iPhone controlled w i mean Bluetooth but

16:45.040 --> 16:46.399
there's a lot of complexity that comes

16:46.399 --> 16:48.839
with that and I know some customers want

16:48.839 --> 16:52.399
something very simple so this is just so

16:52.399 --> 16:55.800
simple this is the new reneg G1 system

16:55.800 --> 16:58.120
it's designed for offgrid homes so like

16:58.120 --> 17:02.040
your Log Cabin cabin Mountain anything

17:02.040 --> 17:04.798
like that so it's designed to have

17:04.799 --> 17:06.360
basically the same kind of setup as a

17:06.360 --> 17:09.079
van batteries inverter stuff like that

17:09.079 --> 17:11.600
so it has all these menus you can go in

17:11.600 --> 17:12.360
these

17:12.360 --> 17:15.360
menus uh and if you want a nerd out I

17:15.360 --> 17:17.798
mean this this gives you way more

17:17.799 --> 17:19.839
information you could ever want cell

17:19.839 --> 17:23.280
voltages all that stuff um it also will

17:23.280 --> 17:24.880
show you when you're plugged into Shore

17:24.880 --> 17:27.640
power how the power's flowing loads in

17:27.640 --> 17:28.960
the van

17:28.960 --> 17:31.720
and if you go down here to slide over

17:31.720 --> 17:34.280
we're going to go to our uh DC to DC

17:34.280 --> 17:36.640
this is going to allow us to see engine

17:36.640 --> 17:39.360
alternator charging solar

17:39.360 --> 17:42.520
charging that sort of thing uh when it's

17:42.520 --> 17:45.000
connected to Wi-Fi or your phone you're

17:45.000 --> 17:48.400
going to be able to go to the uh Renegy

17:48.400 --> 17:51.559
app um and you'll be able to uh do some

17:51.559 --> 17:54.640
more detailed uh

17:54.640 --> 17:56.240
settings it's also going to tell you

17:56.240 --> 17:58.120
your battery percentage and then it has

17:58.120 --> 18:03.200
three three very clean just uh minimal

18:03.200 --> 18:05.000
buttons and these are switches just like

18:05.000 --> 18:06.640
in a home so you have your light switch

18:06.640 --> 18:08.520
which is on it's going to turn in all of

18:08.520 --> 18:11.159
our lighting forgot to mention the

18:11.159 --> 18:13.200
shower in the kitchen is directly placed

18:13.200 --> 18:14.760
underneath the fan so if you're taking a

18:14.760 --> 18:16.480
shower it's all going to be ventilated

18:16.480 --> 18:19.440
out here even got some

18:19.440 --> 18:21.960
lights uh these are Luma coin lights

18:21.960 --> 18:23.919
with the adventure wagon kit they're

18:23.919 --> 18:27.480
very very nice lights so you can change

18:27.480 --> 18:29.000
them to red

18:29.000 --> 18:30.720
if you guys are at

18:30.720 --> 18:34.039
nighttime and you want to you know have

18:34.039 --> 18:35.200
more of

18:35.200 --> 18:38.840
a different mood different mood I don't

18:38.840 --> 18:41.919
know um red is better for at nighttime

18:41.919 --> 18:43.919
like if you're in the bed uh you could

18:43.919 --> 18:46.080
actually you can turn these off

18:46.080 --> 18:49.000
individually or you can uh have them all

18:49.000 --> 18:51.760
on uh but what's nice is if it's night

18:51.760 --> 18:54.039
time and you just want to leave one on

18:54.039 --> 18:55.960
because uh you know you're getting ready

18:55.960 --> 18:57.840
for bed uh maybe like you're reading a

18:57.840 --> 19:00.240
book or or something like that uh and

19:00.240 --> 19:02.360
you don't want the van you know bright

19:02.360 --> 19:04.440
from the outside like the windshield you

19:04.440 --> 19:07.320
can turn to Red anyway you can also

19:07.320 --> 19:09.799
touch and hold these and they will dim

19:09.799 --> 19:12.080
they have a memory so they'll remember

19:12.080 --> 19:13.559
your last dim

19:13.559 --> 19:16.120
setting and then you can just hold it

19:16.120 --> 19:18.480
and it does a little flash that just

19:18.480 --> 19:20.080
tells you it's

19:20.080 --> 19:23.360
full next is our remote control for our

19:23.360 --> 19:25.679
max air fan now this is the deluxe so

19:25.679 --> 19:27.559
this is going to have the auto

19:27.559 --> 19:29.159
temperature function

19:29.159 --> 19:31.760
right here so you t hold this it'll

19:31.760 --> 19:34.200
automatically open the fan at 78° and

19:34.200 --> 19:36.320
above it'll automatically close it as

19:36.320 --> 19:38.960
soon as it gets lower than 78° nice

19:38.960 --> 19:42.280
feature if you're away from your van

19:42.280 --> 19:45.039
right here is our uh manual control and

19:45.039 --> 19:47.039
I'll say that one more time manual

19:47.039 --> 19:51.080
control for the inverter so instead of

19:51.080 --> 19:53.280
getting the app getting ready to cook

19:53.280 --> 19:54.840
you want to get your induction stove on

19:54.840 --> 19:57.240
you just push the button it's on you

19:57.240 --> 19:58.720
don't have to go to your app or over

19:58.720 --> 20:01.120
here simple just very

20:01.120 --> 20:04.360
simple very uh right side we have the

20:04.360 --> 20:07.799
new wabaso 3.0 smart temp Bluetooth

20:07.799 --> 20:10.320
controller for the gasoline

20:10.320 --> 20:13.520
heater this is nice because you're you

20:13.520 --> 20:15.559
can be in bed you know you wake up in

20:15.559 --> 20:17.000
the morning the van's cold and turn on

20:17.000 --> 20:20.120
the heater get the van nice and warm all

20:20.120 --> 20:22.799
from your bed you can with aery app

20:22.799 --> 20:26.520
control all these light switches via the

20:26.520 --> 20:30.039
app do that again via the Renegy

20:30.039 --> 20:33.240
app the second button is over here this

20:33.240 --> 20:37.080
is going to be controlling uh our

20:37.080 --> 20:39.960
cabinet lighting so this is a switch

20:39.960 --> 20:42.120
circuit in the back we're going to have

20:42.120 --> 20:45.520
an auxiliary 12volt port with a a high

20:45.520 --> 20:48.559
current quick charge for USBC and USB

20:48.559 --> 20:51.039
type a uh so if you want a quick charge

20:51.039 --> 20:53.520
function this is actually designed with

20:53.520 --> 20:56.039
the appropriate amps and current to

20:56.039 --> 20:58.440
actually quick charge a device which is

20:58.440 --> 21:00.320
uh not always the case if you're using a

21:00.320 --> 21:02.400
standard USB

21:02.400 --> 21:06.200
outlet um this also has an app connect

21:06.200 --> 21:09.400
to your phone so you can uh turn this on

21:09.400 --> 21:12.640
and these three functions from your

21:12.640 --> 21:15.400
phone um let's talk about the adventure

21:15.400 --> 21:16.679
wagon we'll talk about this light and

21:16.679 --> 21:19.360
then we'll kind of wrap this up so this

21:19.360 --> 21:22.360
is the adventure wagon interior system

21:22.360 --> 21:24.000
so everything you see here the L track

21:24.000 --> 21:25.440
all the upholster panels are from

21:25.440 --> 21:29.000
Adventure wagon we went with a a bamboo

21:29.000 --> 21:31.120
ceiling and then from Flatline vanco

21:31.120 --> 21:33.640
we're doing a bamboo cabinet doors so

21:33.640 --> 21:35.039
it's going to look really nice we've got

21:35.039 --> 21:39.360
our insulated covers for our our Windows

21:39.360 --> 21:41.480
where's that from that is from Van

21:41.480 --> 21:44.760
Essentials uh we also have one for here

21:44.760 --> 21:46.919
and I actually custom installed these

21:46.919 --> 21:48.400
buttons

21:48.400 --> 21:51.480
because uh I covered the metal frame for

21:51.480 --> 21:54.880
Aesthetics and for uh you know keep that

21:54.880 --> 21:57.640
cold out and at the same time I did

21:57.640 --> 21:59.880
these butt butons because the magnets

21:59.880 --> 22:01.360
don't work so I needed a way to attach

22:01.360 --> 22:03.159
it and these actually work much better

22:03.159 --> 22:06.799
they seal really close and I think are

22:06.799 --> 22:07.760
pretty good

22:07.760 --> 22:09.760
deal um yeah but this is the adventure

22:09.760 --> 22:13.279
wagon kit so it's nice it comes out in

22:13.279 --> 22:15.480
one kit with the L track you can do a

22:15.480 --> 22:18.400
couple of options and I really enjoy

22:18.400 --> 22:22.600
it um again we're going to clean this up

22:22.600 --> 22:25.120
kitchen Galley is right over here and

22:25.120 --> 22:27.400
then let's uh turn this light on and

22:27.400 --> 22:28.880
we'll end the

22:28.880 --> 22:31.799
in the update with that so we've got a

22:31.799 --> 22:34.919
rigid Industries amber light Amber's

22:34.919 --> 22:36.960
better for bugs the white light attracts

22:36.960 --> 22:39.520
more bugs the Amber does they're still

22:39.520 --> 22:41.480
bugs but it's less uh and it's also a

22:41.480 --> 22:43.120
little more calming at night

22:43.120 --> 22:45.279
time uh we just finished installing our

22:45.279 --> 22:47.520
F f45s

22:47.520 --> 22:49.919
awning and

22:49.919 --> 22:52.400
uh that's pretty much it that's a pretty

22:52.400 --> 22:55.919
long update but um hope you guys enjoyed

22:55.919 --> 22:58.000
also make sure you guys check out the

22:58.000 --> 23:00.200
DIY van build cheat sheet so the DIY van

23:00.200 --> 23:02.279
build cheat sheet is an Excel sheet over

23:02.279 --> 23:03.720
the last three years of my Amazon

23:03.720 --> 23:06.240
purchases and uh I think it's a really

23:06.240 --> 23:08.679
nice way to help you guys with your DIY

23:08.679 --> 23:10.360
build there's all kinds of stuff from

23:10.360 --> 23:12.320
the max air fan the tools I use in the

23:12.320 --> 23:13.520
shop which are probably the best thing

23:13.520 --> 23:15.200
on the list all my tools are on that

23:15.200 --> 23:17.720
list you can find them on Amazon really

23:17.720 --> 23:20.440
easy um to get that list it's completely

23:20.440 --> 23:23.880
free go to Van Builder hq.com click on

23:23.880 --> 23:27.200
the uh just type in your email hit send

23:27.200 --> 23:28.840
it's going to come straight to inbox and

23:28.840 --> 23:30.960
you're going to get that whole entire uh

23:30.960 --> 23:32.799
list for free to help you out with your

23:32.799 --> 23:35.600
van builds also check out van Builder HQ

23:35.600 --> 23:37.640
for our blog post we got a lot of great

23:37.640 --> 23:41.279
articles there to uh go through stuff

23:41.279 --> 23:44.039
van related we talk about solar we talk

23:44.039 --> 23:47.039
about um different lighting inside the

23:47.039 --> 23:49.640
van and uh you're going to be at

23:49.640 --> 23:50.960
Adventure van Expo next week that's

23:50.960 --> 23:52.480
right next week I'm going to be at

23:52.480 --> 23:54.720
Adventure van Expo Chattanooga Tennessee

23:54.720 --> 23:57.320
so the 7th and e8th that's the SE yep

23:57.320 --> 24:00.080
7th and e8th OCT and uh 7th and 8th of

24:00.080 --> 24:03.200
October so if you guys are there come by

24:03.200 --> 24:06.520
say hi you'll see the the van in its

24:06.520 --> 24:10.440
final form um really excited not

24:10.440 --> 24:11.640
everything's in there but trust me we're

24:11.640 --> 24:13.159
going to get the kitchen gallies and

24:13.159 --> 24:15.360
stuff like that in there um but yeah if

24:15.360 --> 24:17.120
you're at Adventure man Expo ched

24:17.120 --> 24:19.159
Tennessee next

24:19.159 --> 24:22.360
weekend feel free to come by say hi

24:22.360 --> 24:25.159
check out the van I'd love to meet you

24:25.159 --> 24:26.399
uh also if you're not subscribed to this

24:26.399 --> 24:28.039
channel get subscribed we got tons of

24:28.039 --> 24:30.760
videos DIY uh to help you out with any

24:30.760 --> 24:33.000
of your van needs uh make sure you guys

24:33.000 --> 24:35.799
give a like thumbs up on this video and

24:35.799 --> 24:37.360
share it to any of your friends that may

24:37.360 --> 24:38.559
find helpful with their building their

24:38.559 --> 24:41.039
own van and until next time we'll see

24:41.039 --> 24:43.960
you guys in the next

24:44.860 --> 24:55.569
[Music]

24:56.679 --> 24:59.679
video